Unit of Competency Mapping – Information for Teachers/Assessors – Information for Learners

FBPCHE5003 Mapping and Delivery Guide
Produce a range of rennet-coagulated cheeses

Version 1.0
Issue Date: May 2024


Qualification -
Unit of Competency FBPCHE5003 - Produce a range of rennet-coagulated cheeses
Description
Employability Skills
Learning Outcomes and Application This unit of competency describes the skills and knowledge required to produce a range of rennet-coagulated cheeses to a commercial standard.The unit applies to individuals employed as production managers with responsibility for overseeing operational procedures that comply with workplace health and safety, food safety, recordkeeping and quality assurance requirements for the rennet-coagulated cheese making process. No occupational licensing or certification requirements apply to this unit at the time of publication. However, legislative and regulatory requirements for food processing exist, so local requirements must be checked. All work must comply with Australian food safety standards and relevant codes of practice.
Duration and Setting X weeks, nominally xx hours, delivered in a classroom/online/blended learning setting.
Prerequisites/co-requisites
Competency Field
Development and validation strategy and guide for assessors and learners Student Learning Resources Handouts
Activities
Slides
PPT
Assessment 1 Assessment 2 Assessment 3 Assessment 4
Elements of Competency Performance Criteria              
Element: Manage sanitation in artisan cheese making
  • Sanitise or pre-ripen a container of starter culture under aseptic conditions before tipping the contents into the vat to reduce the risk of infection or contamination
  • Ensure all surfaces are clean and sanitised except for curing boards
  • Supervise stringent personal hygiene and quarantine procedures as part of best manufacturing practice
  • Apply multi-phase cleaning systems to ensure sanitised surfaces and equipment
  • Review food safety related information, including milk counts and cheese bacterial counts
       
Element: Implement procedures to prepare milk for artisan cheese making
  • Measure and analyse composition and counts in raw milk samples
  • Implement standard procedures for preparing raw milk
  • Carry out milk pasteurisation procedures
  • Maintain raw milk in an area separate from pasteurised milk operations
       
Element: Mix ingredients in the vat for rennet-coagulated cheeses
  • Add colour to the milk to change the colour of the cheese according to cheese type and recipe
  • Add mould spores for mould-ripened cheeses according to cheese type and recipe
  • Add adjunct cultures to influence the texture and flavour of the ripened cheese according to cheese type and recipe
  • Add enzymes to alter the flavour profile of the ripened cheese according to cheese type and recipe
  • Acidify the milk with organic or inorganic acids before renneting according to cheese type and recipe
  • Use acid to partly acidify the milk prior to adding culture to control the calcium phosphate level in the curd during cheese making according to cheese type and recipe
  • Add cultures and rennet to milk and hold at temperature according to recipe
  • Maintain a log of pH and temperature to monitor yield
       
Element: Cut and handle the curd for rennet-coagulated cheeses
  • Supervise curd cutting to achieve optimal yield and the required moisture level in the cheese
  • Monitor agitation and temperature of the curd and whey
  • Heat curd and whey as required and check for uneven curd or overheating according to recipe
  • Plan the heating schedule to ensure optimal syneresis
  • Remove part of the whey and replace with water to wash lactose and lactic acid from the curd according to recipe
  • Mat the curd under the whey before it is removed to ensure proper eye development for large and small eye cheeses, according to recipe
  • Remove all or part of the whey from the curds by draining out the vat
       
Element: Implement salting, curing and packaging procedures
  • Implement procedures to prepare the curd for salting
  • Apply salting treatments to ensure salt profile effects are minimised in the finished product
  • Place dry salted stirred or milled curd particles into moulds for pressing
  • Implement and monitor ripening procedures
  • Apply packaging appropriate for cheese type
       
Element: Monitor and adjust process controls to produce cheese with consistent taste and quality
  • Identify the process objectives of rennet-coagulated cheese making
  • Monitor processing to control moisture in cheeses
  • Control the rate and the amount of acid development
  • Control calcium phosphate levels to influence basic cheese structure
  • Control texture of the cheese by regulating pH, ripening agents, salt, moisture and fat
  • Control cheese flavour and pH levels by adding ingredients, such as milks, cultures, coagulating agents and salt
  • Control processing parameters to achieve optimal yield
  • Age rennet-coagulated cheeses to develop optimal flavour and texture
       
Element: Carry out sensory analysis and grading of artisan rennet-coagulated cheeses
  • Assess cheeses for evenness of texture, colour, finish and flavour
  • Grade cheeses according to texture, colour, finish and flavour
  • Analyse organoleptic properties of rennet-coagulated cheeses to identify possible changes to process controls
       
Element: Meet workplace requirements for food safety, quality and environmental management
  • Record food safety related information
  • Maintain records of cheese manufacture
  • Implement work health and safety and environmental protection procedures using a risk management approach
  • Dispose of waste and review environmental impacts for the cheese making operation
       

Submission Requirements

List each assessment task's title, type (eg project, observation/demonstration, essay, assignment, checklist) and due date here

Assessment task 1: [title]      Due date:

(add new lines for each of the assessment tasks)


Assessment Tasks

Copy and paste from the following data to produce each assessment task. Write these in plain English and spell out how, when and where the task is to be carried out, under what conditions, and what resources are needed. Include guidelines about how well the candidate has to perform a task for it to be judged satisfactory.
Copy and paste from the following performance criteria to create an observation checklist for each task. When you have finished writing your assessment tool every one of these must have been addressed, preferably several times in a variety of contexts. To ensure this occurs download the assessment matrix for the unit; enter each assessment task as a column header and place check marks against each performance criteria that task addresses.

Observation Checklist

Tasks to be observed according to workplace/college/TAFE policy and procedures, relevant legislation and Codes of Practice Yes No Comments/feedback
Sanitise or pre-ripen a container of starter culture under aseptic conditions before tipping the contents into the vat to reduce the risk of infection or contamination 
Ensure all surfaces are clean and sanitised except for curing boards 
Supervise stringent personal hygiene and quarantine procedures as part of best manufacturing practice 
Apply multi-phase cleaning systems to ensure sanitised surfaces and equipment 
Review food safety related information, including milk counts and cheese bacterial counts 
Measure and analyse composition and counts in raw milk samples 
Implement standard procedures for preparing raw milk 
Carry out milk pasteurisation procedures 
Maintain raw milk in an area separate from pasteurised milk operations 
Add colour to the milk to change the colour of the cheese according to cheese type and recipe 
Add mould spores for mould-ripened cheeses according to cheese type and recipe 
Add adjunct cultures to influence the texture and flavour of the ripened cheese according to cheese type and recipe 
Add enzymes to alter the flavour profile of the ripened cheese according to cheese type and recipe 
Acidify the milk with organic or inorganic acids before renneting according to cheese type and recipe 
Use acid to partly acidify the milk prior to adding culture to control the calcium phosphate level in the curd during cheese making according to cheese type and recipe 
Add cultures and rennet to milk and hold at temperature according to recipe 
Maintain a log of pH and temperature to monitor yield 
Supervise curd cutting to achieve optimal yield and the required moisture level in the cheese 
Monitor agitation and temperature of the curd and whey 
Heat curd and whey as required and check for uneven curd or overheating according to recipe 
Plan the heating schedule to ensure optimal syneresis 
Remove part of the whey and replace with water to wash lactose and lactic acid from the curd according to recipe 
Mat the curd under the whey before it is removed to ensure proper eye development for large and small eye cheeses, according to recipe 
Remove all or part of the whey from the curds by draining out the vat 
Implement procedures to prepare the curd for salting 
Apply salting treatments to ensure salt profile effects are minimised in the finished product 
Place dry salted stirred or milled curd particles into moulds for pressing 
Implement and monitor ripening procedures 
Apply packaging appropriate for cheese type 
Identify the process objectives of rennet-coagulated cheese making 
Monitor processing to control moisture in cheeses 
Control the rate and the amount of acid development 
Control calcium phosphate levels to influence basic cheese structure 
Control texture of the cheese by regulating pH, ripening agents, salt, moisture and fat 
Control cheese flavour and pH levels by adding ingredients, such as milks, cultures, coagulating agents and salt 
Control processing parameters to achieve optimal yield 
Age rennet-coagulated cheeses to develop optimal flavour and texture 
Assess cheeses for evenness of texture, colour, finish and flavour 
Grade cheeses according to texture, colour, finish and flavour 
Analyse organoleptic properties of rennet-coagulated cheeses to identify possible changes to process controls 
Record food safety related information 
Maintain records of cheese manufacture 
Implement work health and safety and environmental protection procedures using a risk management approach 
Dispose of waste and review environmental impacts for the cheese making operation 

Forms

Assessment Cover Sheet

FBPCHE5003 - Produce a range of rennet-coagulated cheeses
Assessment task 1: [title]

Student name:

Student ID:

I declare that the assessment tasks submitted for this unit are my own work.

Student signature:

Result: Competent Not yet competent

Feedback to student

 

 

 

 

 

 

 

 

Assessor name:

Signature:

Date:


Assessment Record Sheet

FBPCHE5003 - Produce a range of rennet-coagulated cheeses

Student name:

Student ID:

Assessment task 1: [title] Result: Competent Not yet competent

(add lines for each task)

Feedback to student:

 

 

 

 

 

 

 

 

Overall assessment result: Competent Not yet competent

Assessor name:

Signature:

Date:

Student signature:

Date: